Door Panel Kit
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Before (click to enlarge)
Original Black Door Panel - Note that the silver has worn off some of the raised strips.

After (click to enlarge)
Restored Black Vinyl Door Panel includes new backing and adhesive mylar strips

Door Panel Restoration Kit Description, Options, and Costs

Door panel backs (the semi-rigid fiberboard of a door panel) have been remanufactured by first digitizing a used, but straight panel, then using a computor controlled router machine to cut the new panels out of 3-ply plywood with a thickness of about 2.5mm, the original thickness of a stock unswollen, unwarped panel.  The advantage of the plywood over the fiberboard is that if the plywood gets wet, it will swell, then contract back to its original thickness when it dries. The original fiberboard will not shrink back to its original thickness when it dries.

The new panels have been compared to, and installed on used doors, and have been created to be a PERFECT fit. All the holes line up and the best part is that all the panels we make are perfect all the same; there is no human error!

  • Bare kit includes plywood backing only - $35
  • Silver strips for one early 2002 panel - $15
  • Silver strip for one late 2002 panel - $10
  • Plastic Clips (10 per door) - $5.00
  • Installation instructions included

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